Choosing a Mechanical Parts Manufacturer: What You Need to Know About CNC Machining!

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Mechanical parts play an indispensable role in the operation of machines. They form the cornerstone ensuring diverse functionalities within machines are realized. The precision and quality of these parts have a profound impact on machine performance, where each tiny detail directly influences the overall system’s operations.

五軸加工機

Understanding Your Needs

Universal Parts: These components, such as shafts, screws, nuts, gears, and connectors, are commonplace in machines. Their manufacturing requires adherence to standardized specifications, ensuring interchangeability and universality.

For universal parts, balancing price and machining quality is key!

Specialized Parts: Custom-manufactured for specific needs, these parts demand meticulous design and machining processes. Assessing the capabilities of a skilled CNC technician is crucial, as specialized designs may necessitate re-evaluation for effective production.

When seeking specialized parts, a manufacturer’s design expertise and technical knowledge become pivotal.

a Mechanical Parts Manufacturer

Certifications for Machining Facilities

Different industries have distinct requirements for metal fabrication, making certifications a critical consideration:

  • ISO 13485 for Medical Applications: Essential for manufacturers of medical equipment parts, ensuring adherence to rigorous quality and safety standards.
  • ISO 9001 for Quality Management: Fundamental certification indicating robust quality control processes and management systems.
  • ISO 14001 for Environmental Sustainability: In an era prioritizing sustainability, this certification ensures manufacturing processes align with environmental standards.

a Mechanical Parts Manufacturer

Cost Considerations

While cost remains a pivotal factor, it should be the last consideration. Never compromise on quality, precision, or material integrity. Striking a balance between price and quality without sacrificing either is the ultimate goal.

Conclusion

Whether you’re a procurement professional, an engineer with prototyping needs, or a equipment supplier, choosing the right manufacturing partner is crucial. This decision impacts the establishment of a collaborative relationship fostering innovation, reliability, and high-quality products.

At ChienFu , with over 40 years of CNC machining expertise, we provide end-to-end services from design to machining to packaging. If you have any related needs or questions in CNC machining, feel free to reach out! Our dedicated team is here to assist you!

Importance of Materials in Medical Component Manufacturing: Chien Fu Introduces 64 Medical Grade Titanium

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In the realm of medical equipment fabrication, the choice of materials is crucial to ensure product quality and safety. When it comes to producing medical instruments and components, selecting the appropriate materials is key to meeting industry standards and fulfilling medical requirements. In this aspect, Chien Fu has garnered acclaim within the industry for its top-tier products and services. This article delves into Chien Fu pride, the 64 Medical Grade Titanium, and sheds light on its distinctive features and benefits for medical applications.

醫療零件加工

Distinguishing 64 Medical Grade Titanium from Conventional Titanium Alloys

Chien Fu  recognizes the demands and challenges within the medical field, thereby opting for 64 Medical Grade Titanium as its primary material for specialized machining. Contrasted with regular titanium alloys, 64 Medical Grade Titanium boasts exceptional biocompatibility and corrosion resistance, rendering it highly competitive in the manufacture of medical devices.

醫療零件加工

The Prospects of Titanium Alloys in Medical Technology

As medical technology continues to advance, the demand for high-quality materials is escalating. Titanium alloys, owing to their lightweight and corrosion-resistant properties, have become a preferred material for numerous medical devices. Their applications in fields such as orthopedics, dentistry, and artificial hearts have opened up boundless possibilities for progress in medical technology.

RoHS

Capabilities and Track Record of Chien Fu

As a leading CNC machining company, Chien Fu-Yow constantly enhances its capabilities to meet the growing market demands. The recent acquisition of two DMG Mori NTX 1000 machines has not only boosted production efficiency but also ensured precision and stability in product manufacturing. Furthermore, the achievement of ISO 13485 certification further solidifies Chien Fu-Yow’s professionalism and credibility within the medical domain.

RoHS

Chienfu’s RoHS Management: Creating a Green Supply Chain for Sustainable Enterprise Mission

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As a prominent expert in the CNC industry, Chienfu Enterprise recognizes the significance of corporate social responsibility (CSR) and strives to lead by example in creating a greener supply chain. In compliance with the RoHS directives that set stringent requirements for product safety and environmental protection in Europe and the United States, Chienfu is committed to implementing sustainable practices that align with its core values and mission.

RoHS

What is the importance of RoHS for Chienfu?

At Chienfu, we firmly believe that corporate social responsibility is not just an obligation but a commitment to creating a positive impact on society and the environment. With increasing global concerns about product safety and environmental sustainability, adhering to RoHS (Restriction of Hazardous Substances) directives becomes paramount. These regulations restrict the use of hazardous materials in electrical and electronic products, safeguarding both human health and the planet. Chienfu embraces this responsibility wholeheartedly, pledging to uphold these standards in all aspects of our operations.

RoHS

Strategies and Measures for Green Supply Chain Management

Attaining QC080000, ISO9001, 13485, 14001 Certifications As a testament to our dedication to sustainability, Chienfu has adopted comprehensive strategies and measures for green supply chain management. Our commitment to quality is evident through certifications like QC080000, ISO9001, ISO 13485, and ISO 14001. These certifications ensure that our manufacturing processes are environmentally friendly, efficient, and consistently meet the highest international standards. By adhering to these rigorous frameworks, we reduce waste, optimize resource utilization, and minimize our environmental footprint, creating a sustainable manufacturing ecosystem.

RoHS

RoHS RoHS

Ensuring Regulatory Compliance with SGS Test Reports

Chienfu’s journey towards sustainability goes hand in hand with our core corporate mission. We strive to deliver top-notch CNC products while safeguarding our planet’s health. To achieve this, we rigorously test our products with renowned institutions like SGS (Société Générale de Surveillance). The SGS test reports validate that our products comply with RoHS regulations, providing our customers with peace of mind and reinforcing our commitment to sustainability and transparency.

RoHS
Chienfu Enterprise proudly leads the way in RoHS management and green supply chain practices. Our relentless pursuit of corporate social responsibility is guided by our core mission to create a sustainable world through responsible manufacturing. With certifications like QC080000, ISO9001, ISO 13485, and ISO 14001 and SGS test reports, we uphold the highest standards of quality, safety, and environmental protection. Together with our valued partners, we are forging a path towards a greener future, where cutting-edge CNC technology coexists harmoniously with ecological preservation.

ChienFu purchased the DMG MORI NTX-1000 to enhance its high-precision machining capabilities.

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M-Tech Japan, as a significant international industrial exhibition, is set to take place from June 21 to 23 in Japan, bringing together industry professionals and entrepreneurs under one roof. Chienfu Corporation will also be participating in this grand event, showcasing their latest technologies and innovations to the world.

DMG NTX-1000

What ChienFu can do

ChienFu purchased the DMG MORI NTX-1000 to enhance its high-precision machining capabilities.

DMG NTX-1000

DMG NTX-1000

DMG NTX-1000

NEW EXHIBIT：

ChienFu IN Fastener Fair Show ！ 3 /21~23 booth 3057, Hall 5

Chienfu IN IDS 2023 BY COLOGNE，GMBH 5.2 BOOTH A35, 3 /14~18

Chienfu X SLOKY Participated in Automotive World in Tokyo, Japan

ChienFu purchased the DMG MORI NTX-1000 to enhance its high-precision machining capabilities.

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The main reason why the CNC machining industry in the aerospace, automotive, energy, and medical fields is mainly concentrated in developed countries such as Europe and the United States is due to technological factors.

The CNC machining industry in these fields requires advanced technology, including high-precision machining, complex software and control systems, and specialized tooling and equipment.

Developed countries have invested heavily in research and development to develop and refine these technologies, resulting in a competitive advantage in these industries.

DMG NTX-1000

What ChienFu can do

ChienFu purchased the DMG MORI NTX-1000 to enhance its high-precision machining capabilities.

DMG NTX-1000

DMG NTX-1000

DMG NTX-1000

NEW EXHIBIT：

ChienFu IN Fastener Fair Show ！ 3 /21~23 booth 3057, Hall 5

Chienfu IN IDS 2023 BY COLOGNE，GMBH 5.2 BOOTH A35, 3 /14~18

Chienfu X SLOKY Participated in Automotive World in Tokyo, Japan

The application of titanium metal is the future trend!

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Titanium are strong, lightweight, and corrosion resistant; therefore, Titanium CNC machining is used in a variety of industries, including aerospace, medical devices, military, automotive and others.

Why use titanium?

For these reasons why titanium is an incredibly popular material：

  • High strength
  • Corrosion resistance
  • Good strength-to-weight ratio
  • Ductility
  • Surface treatment options
  • Recyclable

The applications of titanium in aerospace parts include aircraft engine parts, airframe parts, rotors, and compressor blades.For medical application, titanium parts are used for surgical implants (such as long-term hip replacements) and instruments.
SLOKY

The biggest challenges with CNC machining of titanium

It takes more time to adjust CNC machine for Titanium material which ensures a better surface finish and cutting tool life.

Burrs problem:

It’s impossible to avoid burrs altogether in Titanium processes, we pay attention to removal burrs, because burrs can be consequential to the health of the end user as in the medical industry.

SLOKY

The high requirements for machining titanium by Chienfu
  • Manufacturers meet industry standards and regulations for quality and process, such as ISO 13485 and ISO 9001.
  • To ensure quality control, All the titanium product needs to be tested with precision instruments.

SLOKY

Cutting tool problem

Wearing of Cutting tool can run high when machining titanium alloys which may lead into poor quality. To fix this problem, we have built MES system in ChienFu. With MES systems, Chienfu can replace cutting tool immediately to optimize cutting tool usage and minimize cutting tool wearing off.

SLOKY

stainless steel machining

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Stainless steel is one of the materials commonly used by customers and suppliers in production and processing. Processing stainless steel is popular because it has multiple grades and offers many advantages and features that make it suitable for a variety of applications. To be classified as stainless steel, it must contain at least 10% chromium, an element that gives stainless steel many unique properties, such as corrosion resistance and the ability to repair itself in front of oxygen.
Stainless steel has many advantages in industrial processing applications, including strength. Stainless steel processing is popular for its superior strength-to-weight ratio, which allows parts to be machined in thinner materials. Since stainless steel can withstand extreme temperatures, its strength can be further enhanced by cold hardening and thermosclerosis processing to achieve the desired application. Highly versatile and flexible. The flexibility of stainless steel makes it as easy to form, weld, cut and process as traditional steel. Sulfur can be added to further increase its forming properties, however stainless steel is generally considered to be the most formable and versatile change, while other alloy structures are often fragile. The combination of the moldability of stainless steel and today’s innovative manufacturing technologies makes it suitable for a wide range of applications.
Corrosion resistance. Stainless steel is highly resistant to corrosion and can be used in a wide range of environments. Low alloy steels are resistant to atmospheric conditions and stainless steel can withstand exposure to acids, chlorides and alkaline solutions. Stainless steel with high chromium content is highly resistant to corrosion.
Low maintenance and durability. Stainless steel is the first choice for industrial processing applications because it requires low levels of maintenance. Steel can also withstand harsh environments and wide temperatures. When measured with other metals, these combined properties produce longer life cycles at cost-effective prices.
Beauty appeal. stainless steel are available on many surface surfaces to create an attractive, present-day exterior.不鏽鋼加工
Stainless steel has greater resistance and longer life cycles than metals such as brass, nickel and titanium, and other metals are more expensive. Non-metallic materials such as plastics, glass and ceramics are weak and less durable, unable to withstand the extreme temperatures and corrosive elements that stainless steel can have, making them less attractive for processing purposes.

 

骨頭

What are the applications of bone screws in orthopedics and spine surgery!

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Bone screws
Used in a number of medical fields: bone screws specifically used in orthopaedic and spinal surgery.
Bone screws: Designed with smaller spacing and more threads. The thread diameter is small compared with the core diameter. As the name implies, bone screws are used in exoskeleton: also known as dense bones, which are the outer surface of the bones that form a protective layer around the inner cavity. It accounts for about 80% of the bones and is extremely important for the body’s struts and load bearings, and is highly resistant to bending and twisting. There will also be special bone screws that will be applied to other special bone sites.

骨頭

Materials used: Titanium, stainless steel or bio-absorbable composites that do not produce rejection in bone healing.

 

Why do we need to order bolts? Are there some caveats? !

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To have a good product, special product customized parts are indispensable! But those specific functions require exclusive manufacturing processes. By ordering customized micro screws and fasteners, you can make the product as individual as possible.
There are 131,949 employees in the American screw, nut and bolt industry, and all of these people play a role in manufacturing unique parts for your business. In Taiwan, Thousand Fortune Enterprises will be your first choice for custom bolts!

Micro screw related information
https://www.chienfu.com/zh-hant/%e5%be%ae%e5%9e%8b%e8%9e%ba%e7%b5%b2/

Features of customized shoulder bolts:

Unlike traditional bolts and fasteners, shoulder bolts have a rotatable shoulder that can make the product move dynamically.
This product is usually used in machinery, plastic molding, aerospace and automotive industries. The product process can be customized according to your business needs.

Why order custom shoulder bolts?

Although we can easily buy shoulder bolts from major hardware stores, these general-purpose products may not be entirely suitable for your purpose.
When choosing to customize these bolts, you can ensure precision and precise fit. Your customized bolt will have a head, thread and shoulder, which can work harmoniously. This can improve the quality of your products.

Things to consider when ordering custom bolts! Just like ordering custom miniature screws, there are multiple factors that need to be considered to determine the priority of accuracy:

  • Shoulder size：Although the rotating shoulder adds a unique function to the bolt, it is important to order the correct length and diameter.
  • material：Most shoulder bolts are made of alloy steel or similar strong alloys. Brass, stainless steel and even plastic are other common choices。

  • hardness    ：    You want to choose a material that is strong enough to suit the purpose of the product, but not too hard to be flexible enough.
  • Thread length：Just as the shoulder should have the right size, be sure to order the bolt with the required thread diameter and length.
  • Drive type：Like custom screws, bolts can also be used for different drive types. For example, consider using hex drives, square drives, or tamper-proof drives.

By taking dimensional measurements multiple times and ensuring that the bolts are most suitable for your purpose, you can use these features for higher quality products.
This attention to detail can promote your business development and increase customer satisfaction.
Customization is the key to creating a competitive advantage-staying creative.Any questions related to processing materials are welcome to contact us directly!

Chienfu Boshi

What are the indispensable miniscrews in the electronics industry?

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Micro screws
Specializing in the production of small custom screws manufactured to suit customer requirements, our professional performance enables us to meet the needs of many industries, including: consumer electronics, telecommunications, aerospace, automotive, medical equipment, industrial computers, optical equipment and so on. We offer the widest selection of custom micro screws.

Can undertake a variety of material examples: titanium, aluminum, copper, iron, alloy steel, stainless steel, electric wood, POM or Teflon, etc. , in line with environmental standards of surface treatment, can order micro-screws and small screws, suitable for a variety of precision processing standards.